DISC BRUSHES
We are manufacturer of Quality Disc Brushes that are widely used for cleaning purposes in several industrial machines. All our brushes are manufactured using high grade raw material and latest technology to ensure that these meet with international quality standards & norms. In addition to this, our brushes are available in the market in several sizes, designs and colors at most competitive prices to fulfill the demands of customers. We also provide customization as per the specifications laid down by the customers.
DISC BRUSHES - APPLICATION:
- Machining Centre’s – VMC / CNC /HMC
- Special Purpose Machine’s
- Milling mark removal
- Edge Radiusing
- Surface Enhancement with improvement in Ra value
- Large Flat Area DeBurring
- Rust removal
DISC BRUSHES - FEATURES:
- DIAMETER : Standard 50 mm to 300mm and more
- BRISTLE HEIGHT: Standard 12mm, 15mm, 18mm, 25mm & 38mm and more
- RAW-MATERIAL : Silicon, Ceramic, Combi, Aluminum Oxide, Blue-line, Diamond and IMEXSU Proprietary material range.
- GRITS: Standard 36,46,60,80,120,180,240,320,500,600,800 & 1000 and many other non-standard
NON-STANDARD CUSTOMIZED BRUSHES ARE POSSIBLE WITH ALL DIFFERENT DIAMETER, BRISTLE HEIGHTS, RAW- MATERIAL, GRITS & ITS COMBINATION WITH DESIRED BRISTLE HEIGHT.
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdb1bafcaa59
Miniature brushes are useful in a broad array of applications, such as cleaning, polishing, finishing, deburring, and more. IMEXSU offers an assortment of top quality miniature brushes, manufactured from the finest materials and designed for superior performance in any application.
Our miniature brushes are available in a variety of styles and configurations; with natural, synthetic, or wire bristles; and with metal or plastic handles. Our large, in-stock inventory makes it easy to find the ideal micro brush for your unique application.
Standard Miniature Brushes:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProId676f9dd8ee
We are one of the leading names, reckoned due to our ability of manufacturing and supplying an accurately designed range of Polishing Brushes. Available in variety of sizes and shapes, our range is hugely demanded by clients based across the nation. Strict quality tests are performed by our experts over the entire range, before making their delivery to the end users. Clients can avail products from us reasonable prices.
Features:
- Require less maintenance
- Fine finish
- Compact design
Standard Polishing Brushes:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIde54a788cba
SPECIAL RANGE OF BRUSHES – For Specific Application. More Aggressive and better DeBurring especially on hard metals. Available in all forms and Shape with different raw-material combination.
Application:
- Flat Surface DeBurring
- Edge Radiusing
- Milling and Chattering mark removal
- Surface Enhancement with betterment of Ra value
Blue-Line Brushes:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdb44b891c5b
ATC Brush can be kept as a DeBurring Tool in ATC magazine of Machining Centre’s – VMC / CNC /HMC. Change-over time is saves and where Space is a constraint factor to a new tool.
Application:
- Flat Surface DeBurring
- Edge Radiusing
- Surface Enhancement with improved Ra Value
General features:
- DIAMETER : Standard 80x125 ; 100x150 ; 125x165 ; 150x200 ; 200x150 and more
- VARIETY : Sector and Dot type
- RAW-MATERIAL : Silicon, Ceramic, Combi, Aluminum Oxide, Blue-line, Diamond and IMEXSU Proprietary range
- GRITS: Standard 36,46,60,80,120,180,240,320,500,600,800 & 1000 and more in non-standard range
NON-STANDARD CUSTOMIZED BRUSHES ARE POSSIBLE WITH ALL DIFFERENT SIZES, GRITS, RAW-MATERIAL & ITS COMBINATION WITH DESIRED BRISTLE HEIGHT.
Standard ATC Disc Brushes:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdedf9eecfd4
Application:
- Surface preparation
- Light DeBurring
- Good for Flat Surfaces
- Industry: Engineering, Automobile, Aeronautic, Turbine, Circuit boards.
TYPES:



Non-Woven Disc Brush Standard And Customized:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdb84a094d08
Application:
- Heavy DeBurring for Class III and Class IV types of Burr’s.
- DeBurring thick burr’s
- Good for straight / flat surface’s – where burr’s are in uneven planes
- Industry: Engineering, Automobile, Aeronautic, Turbine.
TYPES:




Standard Heavy Duty Disc Brush:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProId3d550afc64
Customized Heavy Duty Disc Brush:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProId5ea4cdc780
Basic Features:
- Turbine brushes are the most practical and impressive brushes in the whole range
- Ideal for handling light to medium DeBurring applications like edge radiusing and surface finishing
- Cost- effective yielding good production benefits
Full Sector:
- Big sector brushes are heavily filled with filaments, used for heavy duty application where radiusing is not required or less required. Only Face DeBurring.
- Toughest in the whole range but require lots of coolant or water supply.
- Cost – effective, longer life and less cycle duration required
- Can be made more aggressive by opting for flat filaments instead or round filaments
- Ideal for Heavy DeBurring.
Vertical Sector:
- Vertical Sector compensates the need of planetary head machine
- Space between two slots help easy swaying moments of the filament
- Covers wide surface area and therefore gives Fast out-put and longer life
Circular Sector:
- Only brush useful for planetary action
- Goes with linear movement ( side to side) of the head but not with straight up and down movement of the head
Heavy Sector:
- Heavy-sectorApplication – edge deburring and surface finishing esp. for medium to heavy job
- Restricted for small holes and cut outs
- Cost effective with less cycle timing compared to CS
- Two variants –
- One circle – available in small dia.
- Two circle: More aggressive with better cutting action and life.
- Available in larger brush diameter
- Ideal for Medium to Heavy DeBurring.
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdf1a92302ee
Application:
- Medium DeBurring for Class II and Class III types of Burr’s.
- Edge Radiusing / Rounding and DeBurring Surfaces
- Good for Flat surfaces – where all burr’s are in one plane.
- Industry: Engineering, Automobile, Aeronautic, Turbine.
Few Standard And Customized – Turbine Brushes:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdbfeb3d68bc
We offer a wide selection of Dot Type Disc Brushes. Our versatile industrial brushes are effective for a broad range of uses for carpet cleaning and vacuum cleaner roller brush and floor scrubbing applications.
Basic Features:
- General purpose
- Application – Edge deburring and Surface finishing in shorter cycle timing.
- Light DeBurring application
- Can enter into small holes or spaces
Dot Type Disc Brush Application:
- Light DeBurring for class I and II types of burr’s
- Edge Radiusing / Rounding
- Good for moderate surface deburring – where all Burr’s are in same plane
- Industry : Engineering, Aeronautic, Automobile, Turbine, Tooling inserts and many more
Types:




Dot Type Disc Brush - Standard:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProId95cc16eea4
Dot Type Disc Brush - Customized:
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProId2e1774f026
Customized Dot Type Disc Brush:
Replacement Of Japanese / Korean / Taiwan And China Make.
Few Brushes of primitive style whose construction was made of complete steel base, welding and were od heavy weight were re-designed using Engineering concept and using light material base with purpose to reduce over-all such that it do not impact the machine with its overweight structure giving more wear and tear to Machine.
http://www.discbrush.com/index.php/products/disc-brushes.html#sigProIdc074f1e912